Forklift Capacity Calculator

If you are responsible for any forklift operations, being aware of OSHA forklift regulations is a necessity. Not only is it legally mandated that you adhere to all guidelines stipulated by OSHA, but it is generally a good practice. By adhering to their regulations, you will maintain a safer operating environment, minimizing the likelihood of injury to your staff, as well as damage of the goods and materials in your warehouse. The basic guidelines are easy to find on the web, and contacting your local OSHA representative for a paper copy is simple, too. There is no excuse to operate your equipment outside of the regulations.

Basic OSHA forklift regulations include understanding:

Physical Conditions in your Plant

Pedestrian Traffic Regulations

Operating on Ramps and Grades

Operating On and Around Loading Docks

Operating in Narrow Aisles

Operating on Elevators

Operating on Enclosed and Hazardous Areas

Pre-operation Inspections and Maintenance

Proper Techniques for Traveling and Maneuvering

Load Handling

Protecting Workers and Preventing Injuries

Basic Types of Forklifts and Proper Usage of Each

Proper Power Sources and Associated Safety Precautions

Understanding the Parts of the Forklift and their Functions

As you can see, there is a lot of information to take into consideration when looking at OSHA forklift regulations. One of the most important is ensuring that you are transporting the right type and size load for the forklift you are using. Choosing the wrong tool for the job is not only dangerous, but it leaves your company at risk of violating OSHA regulations. In order to make sure you choose the right forklift for the job, you need to maintain proper specifications on the data plate. These specifications should be updated regularly.

Updating your data plate (also known as a name plate) is often complicated, requiring intense, manual calculations. These calculations must take into consideration a number of factors, including the forklift model, tires installed, the mast, the carriage, the sideshift distance, the rotational torque, the horizontal and vertical load center, the attachment specification, and the fork specifications. Of course, having access to the manufacturer's published specifications can help when performing these calculations, but ensuring that your data is up to date can be difficult. Manually performing these calculations is also prone to human error, which can lead to misinformation being printed on the data plate, leading to an improper application of the forklift for the chosen load. The people in charge of OSHA forklift regulations are not forgiving of these mistakes.

Instead, make sure you are always in compliance with OSHA forklift regulations by using a tool to calculate your truck load capacity and obtaining a certification letter from a registered professional engineer. Tools such as the one provided on not only take the manufacturer's published specifications into consideration, but it can also handle custom attachments and modifications with an easy to use interface. Don't risk the safety of your staff and equipment on error-prone human calculations. Instead, check out the calculator mentioned in this guide and save yourself a lot of time and trouble.